Unrivaled Durability for Demanding Construction Environments
In the rigorous world of high-rise construction and heavy engineering, the choice of formwork material can make or break a project's budget and timeline. Exterior Grade Film Faced Plywood is engineered to meet these challenges head-on. This high-performance panel is characterized by its resilient phenolic or melamine film overlay, which is thermally fused to a high-density birch core. This protective layer acts as a specialized barrier against moisture, alkali corrosion from concrete, and the physical abrasions common on active construction sites. The result is a smooth, professional-grade finish that meets the strictest architectural requirements for fair-faced concrete.
The secret to our film-faced plywood's longevity lies in the Water Boil Proof (WBP) bonding technology. Each veneer layer is saturated with high-quality phenolic resin before being pressed under extreme heat and pressure. This ensures that the panel remains structurally sound even when submerged in water or exposed to torrential rain and high humidity. For contractors, this means an increased reuse cycle—where standard panels might fail after a few pours, our exterior grade birch panels can be used repeatedly, significantly lowering the "per-pour" cost of the formwork system.
Our commitment to innovation is reflected in the edge-sealing process. Every panel is treated with a specialized waterproof acrylic paint that prevents moisture from wicking into the end-grain of the wood. This critical detail prevents swelling and delamination, which are the most common causes of panel failure in the field. Whether used for bridge abutments, stadium seating casting, or simple residential slabs, the reliability of our film-faced panels allows for faster stripping times and a cleaner release, reducing the labor required for post-pour surface finishing.
Beyond traditional formwork, this material's toughness makes it ideal for the transport industry, including van flooring and trailer decking. Its resistance to oils, solvents, and heavy mechanical wear ensures a long service life in industrial environments. By balancing high strength-to-weight ratios with extreme environmental resistance, our Exterior Grade Film Faced Plywood provides a versatile and cost-effective solution for professionals who refuse to compromise on quality or safety.
Technical Specifications
| Film Weight | 120g/m2, 220g/m2 Phenolic |
| Bonding Strength | WBP (Phenolic / Melamine) |
| Core Construction | 100% Full Birch Lamination |
| Edge Treatment | Waterproof Acrylic Coating |
| Thickness Range | 9mm to 27mm |
| Boiling Test | 72 Hours without delamination |
| Density | 680kg - 720kg/m3 |
Exterior Applications
- High-Rise Concrete Shuttering
- Bridge and Tunnel Formwork
- Industrial Vehicle Flooring
- Marine and Dockside Infrastructure
- Heavy-Duty Warehouse Shelving
Core Competitive Strengths
- Maximum Reusability: Designed for 15-30 uses with proper care.
- Architectural Finish: Produces mirror-smooth concrete surfaces.
- Extreme Stability: 100% birch core prevents warping under pressure.
- Chemical Shield: Film protects against corrosive concrete additives.
Trade Summary
| MOQ | 1x20GP (approx. 21 tons) |
| Lead Time | 18-22 Days |
| Packaging | Steel-strapped Export Bundles |
| Certifications | EN13986, CE, ISO14001 |
| Raw Materials | Grade A Birch Veneers |
| Customization | Logo Printing and Edge Colors |
About Us
Honor
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100%Birch plywood -
40000m³Safety stock -
65000m³Annual production capacity -
20+COUNTRIESExport to over 20 countries -
20+YEARSdedicated experience in the wood industry -
200+Highly qualified and technically competent personnel
Logistics and Financial Terms
We provide global shipping services with a focus on moisture-proof packaging. Payment is accepted via T/T or L/C. Our shipping department handles all export documentation to ensure seamless delivery to your port of choice, maintaining strict quality control from the factory floor to the container.
Material Comparison
- Vs. Steel Formwork: Plywood is significantly lighter, easier to cut on-site, and provides superior insulation for concrete curing.
- Vs. Plastic Formwork: Birch plywood offers higher load-bearing capacity and remains flatter under the weight of heavy pours.
- Vs. Raw Plywood: The film coating increases life expectancy by over 10x in wet conditions.
Structural Composition
Our panels feature a symmetrical cross-laminated core, where each layer is placed perpendicular to the next. This engineering marvel cancels out the internal stresses of the wood. The 220g/m2 phenolic film is applied under 200 tons of pressure, creating an inseparable bond.
The high-density birch fibers provide a superior modulus of elasticity, meaning the board can flex slightly under the weight of wet concrete and return to its original flat state once the pressure is removed.
Green Building Commitment
Longevity is the ultimate form of sustainability. By producing panels that last for more uses, we reduce the total volume of timber required for a project. Our production facilities utilize closed-loop water systems and meet the highest environmental standards for chemical handling, ensuring a minimal footprint.
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