High-Frequency Performance for Demanding Mechanical Environments
Wear-Resistant Film Faced Plywood is a specialized technical panel engineered specifically for surfaces that face constant abrasion, rolling loads, and heavy impact. While standard film-faced boards are designed for concrete casting, this series utilizes an extended-wear phenolic overlay (typically 220g/m² to 440g/m²) infused with corundum or specialized resins to achieve a high Taber abrasion rating. Built on a dense, multi-ply birch or high-grade hardwood core, these panels are the industry standard for flooring in the transport sector, warehouse mezzanine systems, and flight case manufacturing. The surface is designed to remain intact under thousands of cycles of friction, preventing the underlying wood fibers from fraying or absorbing moisture even in high-traffic commercial zones.
Structural integrity is paramount when dealing with rolling loads. We employ a High-Density (HD) core configuration, ensuring the internal layers have superior compression resistance. This prevents the "tracking" effect where heavy wheels might otherwise crush the internal grain of softer plywood. The surface is available in various textures, from smooth high-gloss for easy-slide applications to high-friction "Hexa" or "Wire-mesh" patterns for slip-resistance. Every panel undergoes rigorous thickness calibration to ensure that when sheets are joined together, there are no "lips" or edges to catch on moving equipment, ensuring a seamless and safe working surface.
Longevity is further enhanced by our proprietary Edge-Armor technology. Since the edges are the most vulnerable point for moisture ingress in a floor system, we factory-seal them with a specialized, high-build elastic acrylic paint. This seal allows for the natural microscopic movement of the wood while remaining 100% waterproof. For the engineer and facility manager, Wear-Resistant Film Faced Plywood represents a low-maintenance, high-durability solution that offers the natural dampening properties of wood with the surface hardness of industrial polymers.
Technical Specifications
| Core Material | 100% Birch or Combi-Hardwood |
| Film Weight | 220g, 330g, 440g/m² |
| Abrasion Class | AC4 - AC6 (Taber Test) |
| Thickness | 9mm, 12mm, 15mm, 18mm, 21mm, 24mm, 27mm, 30mm |
| Glue Grade | WBP Phenolic (Exterior) |
| Pattern | Smooth / Wire-mesh / Hexa |
| Density | 700kg - 750kg/m³ |
Primary Applications
- Truck & Trailer Flooring
- Warehouse Mezzanine Floors
- Flight Case Manufacturing
- Scaffolding Platforms
- Stage & Tiered Seating
Core Competitive Strengths
- Extreme Hardness: Resists gouging and scratching.
- Anti-Slip: Enhanced safety in wet conditions.
- High Load: Minimal deflection under pallets.
- Chemical Shield: Resists oil, fuel, and salts.
Trade Summary
| MOQ | 1x20GP Container |
| Lead Time | 20-30 Days |
| Packaging | Anti-Chafe Steel-Banded Pallets |
| Certifications | CE, FSC, EN 13986 |
| Standard Size | 1220x2440 / 1500x3000mm |
| Customization | Color Options (Brown, Black, Grey) |
About Us
Honor
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100%Birch plywood -
40000m³Safety stock -
65000m³Annual production capacity -
20+COUNTRIESExport to over 20 countries -
20+YEARSdedicated experience in the wood industry -
200+Highly qualified and technically competent personnel
Logistics and Financial Terms
Due to the high-density core and thick film, these panels are significantly heavier than standard plywood. We utilize heavy-duty pallets and moisture-proof wrapping for sea transit. Logistics planning usually focuses on weight-limit optimization for 20' and 40' containers. Payment is 30% T/T deposit and 70% against B/L. We provide specific Abrasion Resistance Certificates for industrial tenders.
Surface Pattern Comparison
- Wire-Mesh: Highest grip; ideal for outdoor ramps and trailer floors.
- Hexa/Diamond: Decorative and functional; common in flight cases and high-end van linings.
- Smooth: Best for easy cleaning and sliding cargo; used in chemical worktops.
Abrasion Testing
The Taber Abrasion Test measures the number of revolutions required to wear through the film. Our wear-resistant grade utilizes High-Grammage Overlays that provide up to 5x the lifespan of standard shuttering film in high-friction environments.
Green Building Commitment
Our wear-resistant panels support Circular Economy principles by drastically extending the replacement cycle of industrial floors. Sourced from FSC-certified forests, they offer a low-carbon alternative to checkered steel or plastic flooring. The bonding process utilizes low-emission E1/E0 resins, ensuring a safe working environment in enclosed truck bodies and warehouses.
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