Product Overview

Engineered for High-Cycle Efficiency in Structural Formwork

Reusable Concrete Shuttering Board Panels are the cornerstone of cost-effective, large-scale construction. Designed to withstand the punishing cycle of pouring, stripping, cleaning, and re-setting, these panels are built on a high-density birch or hardwood "combi" core. Unlike single-use construction timber, our shuttering boards are engineered for 15 to 50+ reuse cycles, depending on the core specification and on-site maintenance. Each panel is hot-pressed with a high-grammage phenolic resin film that creates a hard, non-stick surface. This technical overlay not only protects the wood from the corrosive alkaline environment of wet concrete but also ensures that the panels release easily, leaving behind a smooth, professional "fair-faced" finish that significantly reduces the need for expensive secondary plastering or grinding.

Structural reliability is achieved through a multi-ply, cross-laminated construction. This design ensures that the panels maintain their dimensional stability and load-bearing capacity even when saturated on the job site. To combat the primary cause of plywood failure—moisture ingress—we factory-seal all four edges with a high-build, waterproof acrylic coating. This "edge-armor" prevents the veneers from swelling and delaminating, preserving the board's integrity across multiple projects. Whether used in traditional timber-frame formwork or modern modular steel systems, these boards provide a consistent, flat surface that ensures the structural precision of columns, beams, and slabs.

In the modern construction landscape, speed is profit. Our Reusable Shuttering Boards are calibrated to strict thickness tolerances, allowing for seamless alignment between adjacent panels. This minimizes "offsets" in the concrete surface, saving labor time during the finishing phase. By investing in a high-cycle board, contractors reduce their "cost-per-pour" and minimize the environmental impact of timber waste. From high-rise residential cores to massive infrastructure bridges, our shuttering panels deliver the durability and surface quality demanded by world-class engineering teams.

High Cycle Reuse (15-50+)Phenolic Resin OverlayWaterproof Edge SealCalibrated FlatnessHigh Load Capacity

Technical Specifications

Core Material100% Birch or Combi-Core
Surface Film120g - 220g/m² Phenolic
Glue RatingWBP (Water Boil Proof)
Thickness12mm, 15mm, 18mm, 21mm
Density680kg - 720kg/m³
Reuse FactorUp to 50 (Full Birch)
FinishSmooth / Glossy

Primary Applications

  • Structural Wall & Column Casting
  • Bridge & Civil Infrastructure
  • Slab & Decking Formwork
  • Modular Formwork Systems
  • Temporary Site Platforms

Core Competitive Strengths

  • Economic Value: Lowest cost-per-pour over time.
  • Surface Quality: Produces fair-faced concrete.
  • Strength: Minimal deflection under wet concrete.
  • Durability: Highly resistant to chemicals.

Trade Summary

MOQ1x20GP Container
Lead Time20-25 Days
PackagingSteel-Banded Pallets
CertificationsCE, ISO9001, FSC
Standard Sizes1220x2440 / 1250x2500mm
Edge SealCustom Colors Available
Tianma Lvjian Group Co., Ltd.

About Us

Tianma Lvjian is China Reusable Concrete Shuttering Board Panels Manufacturers and Wholesale Reusable Concrete Shuttering Board Panels Factory. With 27 years of professional experience in the research, manufacturing, and sales of Birch Plywood, we adhere to the principles of safety, practicality, environmental friendliness, and aesthetics. Our products consistently meet the European standard of E1, ensuring high levels of environmental safety. We use pure birch wood as the main material and continuously innovate to enhance the design and structure of our birch plywood. We also emphasize surface treatment techniques, delivering environmentally friendly, performance-stable, and visually unique new products to the market and our valued customers.

Honor

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ICTT-22019-TIANMA-LVJIAN-(NANTONG)-WOOD-STRUCTURE-TECHNOLOGY-CO.,-LTD
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TJIN2412003437PL02-1_EN
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TJIN2412003437PL01-1_EN
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(65073)VCP-12177
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(65072)VCP-12176
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CE-EN 13986
  • Birch Plywood
    100%
    Birch plywood
  • Safety Stock
    40000
    Safety stock
  • Capacity
    65000
    Annual production capacity
  • Export Countries
    20+COUNTRIES
    Export to over 20 countries
  • Experience
    20+YEARS
    dedicated experience in the wood industry
  • Personnel
    200+
    Highly qualified and technically competent personnel
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Logistics and Financial Terms

Shuttering boards are heavy-duty industrial goods. We optimize container loading to ensure maximum sheet count within weight limits. Pallets are wrapped in protective plastic and secured with metal strapping for safe sea transit. Payment is 30% T/T deposit and 70% against B/L. We provide "Maintenance Guides" to help crews maximize the lifespan of the panels on-site.

Performance Comparison

  • Vs. Single-Use Plywood: Reusable boards have a 5-10x longer lifespan, significantly reducing material costs.
  • Vs. Steel Formwork: Plywood is lighter, easier to cut/modify on-site, and requires lower initial capital.
  • Vs. Plastic Panels: Birch shuttering offers better thermal stability and superior stiffness over large spans.

Structural Integrity

The WBP Phenolic Bond is essential for reusability. The Symmetrical Veneer Layup prevents the board from "potato-chipping" or warping after the first few pours, ensuring a flat wall every time.

Green Building Commitment

Our reusable panels are a key component of Sustainable Construction. By providing a product that lasts for dozens of pours, we drastically reduce the volume of timber waste sent to landfills. All our wood is FSC-certified, and we utilize low-emission adhesives to support LEED and BREEAM certification on green job sites.

Frequently Asked Questions
Q: How do I maximize the number of reuses?
A: Always use a high-quality release agent, clean the boards immediately after stripping, and reseal any cut edges.
Q: Is a birch core necessary for reusability?
A: Birch is the best for 30+ reuses; for 10-15 reuses, a high-quality Combi-core is more economical.
Q: Can these be used for slab work?
A: Yes, they are the industry standard for both vertical walls and horizontal slabs.
Q: What happens if I don't seal the edges?
A: Water will enter the core, causing it to swell and delaminate, which ruins the concrete finish and the board.
Q: Are the boards pre-oiled?
A: No, the film provides a release surface, but a light coat of form oil should be applied before every pour for best results.
Q: What is the benefit of the brown film?
A: Brown film is typically thicker (220g) than black film, providing higher abrasion resistance and more reuses.
Q: Can I nail or screw into them?
A: Yes, the dense core provides excellent fastener holding, but try to avoid excessive holes to maintain surface integrity.
Q: How do I repair a scratch in the film?
A: Minor scratches can be filled with a waterproof epoxy or specialized repair paste to prevent moisture ingress.
Q: What is the standard thickness for walls?
A: 18mm and 21mm are the most common thicknesses used globally for structural formwork.
Q: Are they heat resistant?
A: They handle the exothermic heat generated during concrete curing (up to 60-70°C) without losing structural integrity.
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