Engineered for High-Cycle Efficiency in Structural Formwork
Reusable Concrete Shuttering Board Panels are the cornerstone of cost-effective, large-scale construction. Designed to withstand the punishing cycle of pouring, stripping, cleaning, and re-setting, these panels are built on a high-density birch or hardwood "combi" core. Unlike single-use construction timber, our shuttering boards are engineered for 15 to 50+ reuse cycles, depending on the core specification and on-site maintenance. Each panel is hot-pressed with a high-grammage phenolic resin film that creates a hard, non-stick surface. This technical overlay not only protects the wood from the corrosive alkaline environment of wet concrete but also ensures that the panels release easily, leaving behind a smooth, professional "fair-faced" finish that significantly reduces the need for expensive secondary plastering or grinding.
Structural reliability is achieved through a multi-ply, cross-laminated construction. This design ensures that the panels maintain their dimensional stability and load-bearing capacity even when saturated on the job site. To combat the primary cause of plywood failure—moisture ingress—we factory-seal all four edges with a high-build, waterproof acrylic coating. This "edge-armor" prevents the veneers from swelling and delaminating, preserving the board's integrity across multiple projects. Whether used in traditional timber-frame formwork or modern modular steel systems, these boards provide a consistent, flat surface that ensures the structural precision of columns, beams, and slabs.
In the modern construction landscape, speed is profit. Our Reusable Shuttering Boards are calibrated to strict thickness tolerances, allowing for seamless alignment between adjacent panels. This minimizes "offsets" in the concrete surface, saving labor time during the finishing phase. By investing in a high-cycle board, contractors reduce their "cost-per-pour" and minimize the environmental impact of timber waste. From high-rise residential cores to massive infrastructure bridges, our shuttering panels deliver the durability and surface quality demanded by world-class engineering teams.
Technical Specifications
| Core Material | 100% Birch or Combi-Core |
| Surface Film | 120g - 220g/m² Phenolic |
| Glue Rating | WBP (Water Boil Proof) |
| Thickness | 12mm, 15mm, 18mm, 21mm |
| Density | 680kg - 720kg/m³ |
| Reuse Factor | Up to 50 (Full Birch) |
| Finish | Smooth / Glossy |
Primary Applications
- Structural Wall & Column Casting
- Bridge & Civil Infrastructure
- Slab & Decking Formwork
- Modular Formwork Systems
- Temporary Site Platforms
Core Competitive Strengths
- Economic Value: Lowest cost-per-pour over time.
- Surface Quality: Produces fair-faced concrete.
- Strength: Minimal deflection under wet concrete.
- Durability: Highly resistant to chemicals.
Trade Summary
| MOQ | 1x20GP Container |
| Lead Time | 20-25 Days |
| Packaging | Steel-Banded Pallets |
| Certifications | CE, ISO9001, FSC |
| Standard Sizes | 1220x2440 / 1250x2500mm |
| Edge Seal | Custom Colors Available |
About Us
Honor
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100%Birch plywood -
40000m³Safety stock -
65000m³Annual production capacity -
20+COUNTRIESExport to over 20 countries -
20+YEARSdedicated experience in the wood industry -
200+Highly qualified and technically competent personnel
Logistics and Financial Terms
Shuttering boards are heavy-duty industrial goods. We optimize container loading to ensure maximum sheet count within weight limits. Pallets are wrapped in protective plastic and secured with metal strapping for safe sea transit. Payment is 30% T/T deposit and 70% against B/L. We provide "Maintenance Guides" to help crews maximize the lifespan of the panels on-site.
Performance Comparison
- Vs. Single-Use Plywood: Reusable boards have a 5-10x longer lifespan, significantly reducing material costs.
- Vs. Steel Formwork: Plywood is lighter, easier to cut/modify on-site, and requires lower initial capital.
- Vs. Plastic Panels: Birch shuttering offers better thermal stability and superior stiffness over large spans.
Structural Integrity
The WBP Phenolic Bond is essential for reusability. The Symmetrical Veneer Layup prevents the board from "potato-chipping" or warping after the first few pours, ensuring a flat wall every time.
Green Building Commitment
Our reusable panels are a key component of Sustainable Construction. By providing a product that lasts for dozens of pours, we drastically reduce the volume of timber waste sent to landfills. All our wood is FSC-certified, and we utilize low-emission adhesives to support LEED and BREEAM certification on green job sites.
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